OverHead Main Page
OverHead Basics
Manual Enclosed Track
Enclosed Track
Dual Track Power & Free
Over-Under Power & Free






RSI Dual Track Power & Free Conveyor




RSI Dual-Track Conveyors combine power and free capability with a side-by-side track configuration. RSI Dual-Track offers the ideal medium- to high-capacity solution where limited overhead space is available for product storage and transportation.

RSI Dual-Track can be built from pre-existing systems, such as Manual Monorail and Monorail. Once a Manual Monorail or a Monorail chain conveyor system is in place, standard in-stock parts can be added to create a RSI Dual-Track power and free system.
Eleven Standard Monorail Components
RSI Dual-Track uses the same standard components as our  other chain conveyors.

Eight Standard Manual {non-powered} Components
RSI Dual-Track uses the same standard components as our other standard monorails.

Control Systems
RSI Dual-Track is available with a variety of state-of-the-art control components, ranging from simple PLC-based controls to complex PC-based routing and tracking systems.

RSI Dual-Track combines a 3/16" plate steel load track with carrier handling up to 1,000 lbs. for maximum flexibility.

RSI Dual-Track provides switching into and out of main line of travel in greater frequency (at closer load centers) than other power and free designs.

Range from 125 to 1,000 pounds








Photos courtesy of RW


Optimizes Low Headroom
Because of its side-by-side configuration, RSI Dual-Track can be installed in facilities having insufficient headroom for other power and free equipment.

Increases Throughput
With controlled accumulation, RSI Dual-Track eliminates the typical wait time associated with storage banks.

Utilizes Space Efficiently
RSI Dual-Track minimizes floor space requirements by storing work-in-process overhead, calling it down in the quantity and order needed at each operation.

Controls Production Rates
RSI Dual-Track optimizes production by ensuring that the right parts arrive at the correct operation in a continuous flow, especially when rates of production differ between operations.

Maintains Quality
RSI Dual-Track eliminates product re-handling and manual transporting by integrating finishing and assembly processes into one material handling system.

Boosts Efficiency
RSI Dual-Track maintains a traveling record of work-in-process, logging information on where product has been and where defects may have occurred.