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P-227: 5-Stage Powder Coating System


 

Powder and Liquid Coating Systems

RSI, Inc. designs, manufactures, installs and relocates the finest turnkey finishing systems, including powder coating systems. Equipped with competent and efficient engineers and trained technical supervisors, no job is too great. RSI will work with you to determine the finishing system that best fits your needs considering product dimensions, line speeds, floor space and weight. RSI is proud to have the largest owned inventory and has the capability to meet your budget as we offer new, reconditioned and used systems. Contact us with any questions.


 

P-226: 5-Stage Powder Coating System

 

 


 


 

 

 


 


 

 

 



 

Koch/Wagner Powder Coat System

Part Opening:                           2’-6” W x 6’-0” H
Maximum Product:                   1’-6” W x 5’-0” H x 6’ L        
Design Line Speed                    4-6 FPM (Can be increased)
Excellent Condition

* 5-Stage Stainless Steel Washer (Can be increased to 5-Stage)
            - Stage 1 & 3 Heated
            - Gusher Pumps
            - Maxon Burners
* 7-Minute Dry-Off Oven
* 20-Minute Cure Oven
* Maxon Burners & Honeywell Controls
* Webb/Unibilt Conveyor System (I-beam Systems available)
* System Controls
* Complete System Prints
*  Nordson Spray to Waste Powder Booth 
            - Booth Substitution Options Available
* System Warranty
* Quick Delivery
* Installation and Additional Options Available
* Location: Berlin, WI

 

 


 

 

Manufacturer:                           SBS / Nordson
Part Opening:                            3’-6” W x 7’-0” H
Maximum Product:                  3’-0” W x 6’-0” H x 8’ L       
Design Line Speed:                 10 FPM (Can be increased)
Condition:                                   Excellent

5 – Stage Stainless Steel Washer

  • 90’ Total Length, 8’ Drains

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  • Gusher Pumps Vertical Mount Pumps

  • Maxon Burners on Stages 1 (3.5 mil) & 3 (2.5 mil)

  • Like New Condition

Dry-Off & Cure Oven

  • 8-Minute Dry-Off Oven
  • 20-Minute Cure Oven
  • 6” Oven Panels
  • (2) Burner Boxes with Eclipse Burners and Gas Trains
  • Graphalloy Oven Wheel Turns
  • New Flashing & Strip Insulation
  • Air Seals

Conveyor System

  • X458, 4” I-Beam
  • Full Ball Open/Open Chain spaced 24” On-Center
  • Variable Speed Drive & Control
  • Oiler
  • Conveyor Chain, Turns, Track and Structure Supplied per Design

(2) Wagner Reclaim Powder Booths (items per booth)

  • Side-Draft Design
  • Manual and Automatic Application
  • (1) Booth Base & Fan Package – 10,000 cfm
  • (1) Stainless Steel Upper Housing
  • (1) Collector Module
  • (1) 150 lb Color Hopper with Azo Sieve
  • (16) Onada Automatic Guns with Controls
  • (2) Onada Manual Guns with Controls
  • (2) Manual Operator Platforms
  • (2) Reciprocators
  • Part Detection with Automatic Triggering
  • Fire Detection System
  • System Controls
  • Additional booths and color modules available

System Control Panel

  • Allen Bradley & Honeywell Control
  • System Prints

System will be provided as a reconditioned system with warranty. Installation and additional options are available.

 

 

 

 

 

 

 

 

 

 

 

 

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WASHER SPECIFICATIONS


Stage
LengthTime TempTankPumpGPMRisersNoz./Ed.
S1: Alkaline Clean1590 s<160°2,3002576816 sets256 N
S2: Rinse5’30 sAmb.9007.52886 sets96 N
S3: Iron Phosphate 10’60 s<140° 1,6001552811 sets176 N
S4: Rinse5’30 sAmb.9007.52886 sets96 N
S5: Rinse/Seal5’30 sAmb.9007.52886 sets96 N

 

 

 

 

 

 

P-225: 3-Stage Powder Coating System

 

 

Manufacturer:                           Infratrol / Nordson
Part Opening:                           4’-0” W x 5’-0” H
Maximum Product:                 3’-0” W x 4’-0” H x 6’ L       
Design Line Speed:                4-6 FPM (Can be increased)
Condition:                                 Refurbished System per Customer’s Specification

3 – Stage Stainless Steel Washer

  • Gusher Pumps or equivalent Vertical Mount Pumps

  • Power Flame Burners on Stages 1 & 3 (makes for easy upgrade to 5-stage system)

  • New Risers & Spray Nozzles

Combination Dry-Off/Cure Oven

  • 8-Minute Dry-Off Oven
  • 20-Minute Cure Oven
  • 4” and 6” Oven Panels
  • Eclipse Burner with Gas Trane
  • Graphalloy Oven Wheel Turns
  • New Flashing & Strip Insulation

Conveyor System

  • X458, 4” I-Beam
  • Full Ball Open/Open Chain spaced 24” On-Center
  • Variable Speed Drive & Control
  • Oiler
  • Conveyor Chain, Turns, Track and Structure Supplied per Design

Nordson NCH-8 Reclaim Powder Booth (2 available)

  • Down-Draft Design
  • Manual and Automatic Application
  • (1) Booth Base & Fan Package – 6000 cfm
  • (1) Poly Upper Housing
  • (1) Collector Module with New Filters
  • (1) 200 lb Color Hopper with 12 Pumps & Pick-up Tubes
  • (10) Nordson Versa Spray Automatic Guns with Controls
  • (2) Nordson Versa Spray Manual Guns with Controls
  • (2) Manual Operator Platforms
  • (2) Automatic Gun Stands
  • Fire Detection System
  • System Controls

System Control Panel

  • Allen Bradley & Honeywell Control
  • System Prints
System will be provided as a reconditioned system with warranty. The system will be re-engineered, designed, and upgraded for the customer’s specific needs. Installation and additional options are available.

 

 

 

 

 

 

 

 

 

 

 

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WASHER SPECIFICATIONS


Stage

Length

Operation Temperature

Time at 4 FPM

Sets of risers per side

Nozzle per Stage

Entrance

5’

 

 

 

 

Stage 1 (Clean)

6’

120-140 F

90

7

105

Drain

6’

    

Stage 2 (Rinse)

2’

Ambient

30

3

45

Drain

6’

    

Stage 3 (Seal)

2’

120-140 F

30

3

45

Exit

5’

    

Total Length

32’

    

Stage

Pump GPM

Tank Capacity

Nozzle GPM

Pump TDH

Pump HP

Gross BTU/hr

Stage 1 (Clean)

315

1,500

3.0

60

15

2,500,000

Stage 2 (Rinse)

135

750

3.0

60

5

 

Stage 3 (Seal)

135

1,350

3.0

60

5

1,500,000

 

 

Manufacturer:                         Koch Powder Coat System

Part Opening:                           2’-6” W x 6’-0” H
Maximum Product:                  1’-6” W x 5’-0” H x 6’ L       
Design Line Speed                4-6 FPM (Can be increased)
Excellent Condition

* 3-Stage Stainless Steel Washer (Can be increased to 5-Stage)
            - Stage 1 Heated
            - Gusher Pumps
* 7-Minute Dry-Off Oven
* 20-Minute Cure Oven
* Webb/Unibilt Conveyor System
* Maxon Burners & Honeywell Controls
* System Controls
* Complete System Prints
* Wagner Reclaim Automatic Powder Booth
            - (8) Onada Automatic / (2) Manual Powder Guns
            - (2) Wagner Reciprocators
            - Fire Detection System
            - Part Detection System
            - Booth Substitution Options Available
* System Warranty
* Quick Delivery
* Installation and Additional Options Available
* Location: Berlin, WI

 

 

 

 

 

P-224: 3-Stage Powder Coating System

 

 

 

 

 

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P-223: 5-Stage Powder Coating System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manufacturer: Advance Curing Systems/Nordson Powder Coat System

Part Opening:                        5 ft’ w x 7’ ft High
Maximum Part Length:        8 ft      
Design Line Speed             4-6 FPM (Can be increased)
Excellent Condition

* 5-Stage Stainless Steel Washer
* 8-Minute Dry-Off Oven
* 5.5 Minute Dry-Off Oven Forced Cooling Tunnel
* 20-Minute Cure Oven
* 9-Minute Cure Oven Forced Cooling Tunnel
* Environmental Room with HVAC, 100’ L x 33’W x 18’ H
* (2) Nordson Ex

P-217: 3-Stage Powder Coating System

cel 2002 Manual/Automatic Powder Booths
* X458, 4” I-Beam Conveyor System
* Maxon Burners & Honeywell Controls
* System Controls
* Waste Treatment System is available
* Loaded on Truck

* Installation & Re-design engineering available

 

 

 

 

 

 

 

 

 

 

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  • Refurbished/New Powder System
  • 1-Year Warranty
  • Installation and additional equipment options available
  • System Layout & Installation Prints Provided Per Customer Spec
  • Opening: 2’6” wide x 4’-0” high (can be modified)
  • Line Speed: 6 fpm
  • Please inquire about additional washer stages & powder booths
  • 3-Stage Stainless Steel Washer
    • All Stainless Steel Construction
    • Reconditioned  Pumps
    • New Maxon Burner & Gas Train
    • 35’ L x 10’ H x 7’-6” W

Zone           Length     Time            Temp              
Entrance:          5’       
Stage 1:            6’           60 sec        100-140 deg   
Drain:                6’ 
Stage 2:            3’           30 sec        Ambient
Drain:                6’ 
Stage 3:            3’           30 sec        Ambient
Exit:                   6’
                 

  • 7-Minute Dry-Off Oven
    • New 4” Oven  Wall Panels
    • New Flashing & Duct Work
    • New Strip Insulation
    • Reconditioned Burner Box with Maxon/Eclipse Burner & Gas Train
  • 20-Minute Cure Oven
    • New 6” Oven Wall  Panels
    • New Flashing & Duct Work
    • New Strip Insulation
    • Reconditioned Burner Box with Maxon/Eclipse Burner & Gas Train
  • X458, 4” I-Beam Conveyor System
    • 500’ Length, 450 lb Capacity per hook
    • Reconditioned System
    • Heavy Duty Full Ball Conveyor Chain
    • Variable Speed Control
  • System Controls
    • Allen Bradley/Honeywell Controls
    • Pushbutton Control
    • Complete System Prints

Installation and additional equipment options to include powder booths, guns, additional washer stages, environmental rooms, etc are available.

 

 

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P-216: 3-Stage Powder Coating System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  • Mfg: Advanced Curing Systems
  • Very Nice Condition Refurbished and upgraded
  • Opening: 3’4” wide x 6’4” high (can be modified)
  • Line Speed: 6 fpm
  • 3-Stage Stainless Steel Washer
    • All Stainless Steel Construction
    • Kerr Pumps
    • Maxon Burner

Zone           Length     Time            Temp              
Entrance:          6’          
Stage 1:            6’           60 sec        100-140 deg   
Drain:                8’ 
Stage 2:            3’           30 sec        Ambient
Drain:                8’ 
Stage 3:            3’           30 sec        Ambient
Exit:                    8’
                 

  • 6 Minute Dry-Off Oven
    • 6” Oven Panels
    • Side Mounted Duct
    • Roof Mounted Burner Box
  • 20 Minute Cure Oven
    • 6” Oven Panels
    • Floor Mounted Duct
    • Roof Mounted Burner Box
    • Graphalloy Wheel Turns
  • (1) Reclaim Powder Coating Booth
    • (6) Roll Away Collector Modules
    • (4) Color Hoppers
    • Booth #1 - (2) Manual Operator Openings
  • Rapid Industries Conveyor System
  • Type: X-458, 4” I-beam
  • 24” Center-on-Center Spacing
  • Full Ball, Open/Open Trolley

 

 

P-215 3-Stage Powder Coating System

 

 

 

 
 

 

 

 

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  • Mfg: JR Greene Inc
  • Excellent Condition, New in 2004
  • Product opening: 42” wide x 84” high
  • Line speed: 6 fpm (can be increased for some parts)
  • 3-Stage Stainless Steel Washer
    • Gusher Stainless Steel Wetted-End Pumps
    • Maxon Burner, 2.5 Mbtu’s
  • Combination Dry-Off & Cure Oven,
    • 5” Insulated Panels
    • Eclipse 2.5 Mbtu’s
  • Overhead Mezzanine included
  • Richard Wilcox Enclosed Track Conveyor System (460’)  
  • Allen Bradley Control
  • Powder Booths & other options available separately
  • Call for more info, pictures, and pricing