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EM-109: Monorail E-Coat System


 

Electrocoating (E-Coat) / Paint Line Systems

Electrocoating provides a durable and lasting coating. The versatility of electrocoating is endless because it can be used both as a top coat or primer. Electrocoating is know for its ability to coat assembled products and complex parts using electrical current to deposit paint. RSI offers complete systems that are ready to install or will build a system especially for your needs. We offer new, used or reconditioned finishing systems to fit your budget. Contact us with any questions.


 

EM-108: 13-STAGE TTX SST E-COAT SYSTEM

 

 


 


 

 

 

Stage

Length

Time

Temp

Tank

Pump

GPM

Risers

Noz./Ed.

Pretreatment

83’ Long

 

 

 

 

 

 

 

Entrance

5’-6”

 

 

 

 

 

 

 

Drains

7’-4”

 

 

 

 

 

 

 

Exit:

8’-10”

 

 

 

 

 

 

 

S1: Pre-Clean

2’

30 s

165°

467

7.5

113

3 sets

30 N

S2: Alkaline Clean

8’

120 s

165°

719

15

340

9 sets

90 N

S3: Rinse

5’

75 s

135°

957

7.5

195

6 sets

60 N

S4: Iron Phosphate

5’

75 s

150°

719

7.5

195

6 sets

60 N

S5: Rinse

2’

30 s

Amb.

467

3

90

4 sets

40 N

S6: Seal

2’

30 s

Amb.

467

3

90

4 sets

40 N

S7: DI Rinse

1’

15 s

Amb.

467

1.5

60

2 sets

20 N

 

 

 

 

 

 

 

 

 

E-Coat

36’ Long

 

 

 

 

 

 

 

Entrance

6’

 

 

 

 

 

 

 

Exit:

6’

 

 

 

 

 

 

 

E-Coat (IMM)

24’ Flat

360 s

80-90°

5,000

20

500

9 sets

36 E

 

 

 

 

 

 

 

 

 

Post Rinses

30’ Long

 

 

 

 

 

 

 

Entrance

3’

 

 

 

 

 

 

 

Drains

6’

 

 

 

 

 

 

 

Exit:

6’

 

 

 

 

 

 

 

Post Rinse #1

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

Post Rinse #2

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

Post Rinse #3

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

 


 


 

 

 



 

System Design

Mfg.: Eisenmann/Finishing Technologies
Part Opening: 3’-3” W x 4’-1” H
Maximum Product: 2’-6” W x 3’-1” H x 6’ L
Design Line Speed 4 FPM (Can be increased)

Pretreatment (Eisenmann 7-Stage S.S.) / E-Coat (F.T.) / Post Rinse (F.T. 3-Stage S.S.)

 

 


 

 

 
  • Carver Pumps are Stainless Steel Fitted and Wetted
  • Rite Boiler – 2,750,000 MBTU’s
  • Stainless Steel Heat Exchangers with Clean in Place Cart
  • Heated Tanks are Insulated
  • Bag Filtration on Stages 1, 2 and E-Coat
  • Metering Equipment
  • Ultra-Filter with 50 Micron Pre-filter Units
  • Rectifier: 400 Volt/300 Amp Controlled Power Company
  • Trane HRDC40 Chiller
  • D.I. Water System
  • PLC and Pushbutton Control Systems
  • Conveyor System
    • X348, 3” I-Beam
    • Excellent Condition with many newer components
    • X458, 4” Upgrades available
  • Cure Oven
    • 40-Minute Cure Oven
    • 6” Oven Panels
    • Eclipse Burner with Gas Trane
    • 36’ wide x 42’ long x 10’ high
    • Graphalloy Oven Wheel Turns
  • System is in excellent condition and is available immediately. The line was decommissioned for possible future re-start and is currently under power. Removal and installation are available.

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 

 

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SST TTX with Overhead Oven, Automatic Transfer to Power & Free Conveyor
9-Stage S.S. Pretreatment, E-Coat, & 3-Stage Post Rinse
42 Min. Cure Oven & 12 Minute Cool Down
 

Deign Data:
   Ware Package Size: 5’ wide x 3’- 6” high x 2’- 6” long
   Max Load Weight: 2000 lbs
   Cycle Time: 3.0 Minutes
   Immersion Time: 2.0 Minutes
   Transfer Time: 1.0 Minute
   Load bars per hour (cycle): 20 each, 40,000 lbs
   Paint Efficiency: 2.5 A-MIN / Sq. Ft. – Mil.


All Controls, Rectifiers, Chillers, etc units included
Waste Treatment System available
Excellent Condition
Removal & Installation Available
Call for more info, pictures, and pricing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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ETTX-107 18-STAGE TTX SST E-COAT SYSTEM WITH ITW GEMA POWDER SYSTEM

 

  • SST TTX with Overhead Oven, Automatic Transfer to Power & Free Conveyor
  • 15-Stage S.S. Pretreatment, E-Coat, & 2-Stage Post Rinse
  • 42 Min. Cure Oven & 12 Minute Cool Down
  • Deign Data
    • Ware Package Size: 10’- 7” wide x 8’- 6” high x 4’- 4” long 
    • Max Load Weight: 2000 lbs
    • Cycle Time: 3.0 Minutes
    • Immersion Time: 2.0 Minutes
    • Transfer Time: 1.0 Minute
    • Load bars per hour (cycle): 20 each, 40,000 lbs
    • Paint Efficiency: 2.5 A-MIN / Sq. Ft. – Mil.
  • All Controls, Rectifiers, Chillers, etc units included
  • E-Coat floor-space required: 145’ long x 20’ wide x 25’-3” high
  • 30 GPM U.S. Filtration R.O. System
  • ITW Gema Magic Compact Powder Coating System
  • ITW Gema OptiFlex Powder Application System
  • ITW Gema Chameleon Color Management System
  • Environmental Room
  • Powder Cure Oven
  • Waste Treatment System available
  • Exceptional System with a great deal of earning potential
  • Removal & Installation Available
  • Call for more info, pictures, and pricing

 

 

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EIRTTX-106 13-STAGE TTX INDEX CATHODIC EPOXY E-COAT SYSTEM  

 

 

Index TTX with overhead oven, automatic transfer to Power & Free Conveyor

9-Stage S.S. Pretreatment, E-Coat, 3-Stage Post Rinse, and 39 Min. Cure Oven

Deign Data

  • Ware Package Size: 10’- 4” wide x 5’- 0” high x 4’- 6” long  
  • Max Load Weight: 2000 lbs
  • Cycle Time: 3.0 Minutes
  • Immersion Time: 2.0 Minutes
  • Transfer Time: 1.0 Minute
  • Load bars per hour (cycle): 20 each, 40,000 lbs
  • Paint Efficiency: 2.5 A-MIN / Sq. Ft. – Mil.

All Controls, Rectifiers, Chillers, etc units included

E-Coat floor-space required: 145’ long x 20’ wide x 25’-3” high

Waste Treatment System available

System to be totally refurbished prior to installation

Exceptional System with a great deal of earning potential